Introduction
This document provides essential safety information for the use, inspection, and maintenance of aerial apparatus consisting of metal (specific metal will be defined with the product information).
Inspection – metals:
Before First Use
-
Use photos to record the original condition of the apparatus and inspect the full length for any imperfections.
Before Each Use
-
Keep a log of all usage and inspections and any incidents or accidents involving the equipment.
-
Verify the absence of cracks, deformation, marks, wear, or corrosion.
-
Ensure all equipment components are correctly positioned relative to each other.
Multi-point Shackle Hoop:
-
For the shackles, use a 4mm Allen key to confirm the pin is lightly tightened and the locking head is flush. Do not over-tighten.
-
You MUST re-apply blue thread lock to shackle pins after every disassembly or inspection. Do NOT use without the thread lock.
Full Inspection (Every 6 Months)
A competent person must conduct a thorough examination every 6 months. Maintain detailed records, including the date, inspector’s name, and any defects found (documented photographically and compared to original records).
Follow these steps:
-
For steel showing wear, measure material loss against the original diameter:
-
5% loss: Increase inspection frequency.
-
5–10% loss: Retire the equipment or replace affected parts.
-
Check the entire equipment for cracks, distortion, corrosion, wear, burrs, or discoloration from extreme heat (above 100°C).
- Inspect attachment points and holes for wear. Record the shape of connection points and welds with photos and compare to previous inspections. Do not use the equipment if changes are observed; contact the manufacturer.
-
Inspect all welds/joins/bolts for movement/deformation/cracks or any changes from original or previously documented condition.
-
Use photos/measurements to refer to the original shape of the apparatus and compare – any permanent deformation is a sign of overloading.
Multi-point Shackle Hoop:
-
Remove shackles to check for wear on the bar or pin.
-
Clean shackle pin threads and reapply blue thread lock before reassembly. You MUST re-apply blue thread lock to shackle pins after every disassembly or inspection. Do NOT use without the thread lock.
Cleaning
Powder-Coated Hoops:
-
Clean powder-coated hoops with a soft cloth, mild detergent, and warm water. Dry completely with a clean cloth.
-
Do not use glass cleaners, abrasive cleaners, or harsh chemicals, as they may damage the powder coating.
-
Use a slightly damp cloth to wipe down the bar. Allow it to dry completely before use, as moisture can loosen tape.
-
For taped hoops, use a slightly damp cloth to wipe down the hoop. Allow it to dry completely before use, as moisture can loosen tape.
Removing tape adhesive from a powder-coated aerial hoop:
-
Use warm water and soap to remove light residue.
-
Apply isopropyl alcohol or adhesive remover like goo gone if soap is ineffective. Test on a small area first to ensure it does not damage the powder coating.
-
For stubborn residue, use a soft scouring pad with warm soapy water.
-
Contact the manufacturer before using other chemicals or abrasive materials.