Introduction
This document provides essential safety information for the use, inspection, and maintenance of aerial apparatus consisting of metal (eg: aerial hoops, aerial shapes, aerial rigs).
Lifespan
The maximum lifespan of the assembled product is determined by the shortest lifespan.*
Metal: Indefinite*
- Aerial Hoops/Shapes
- Aerial Rigs
- Spreader Bars
*For more information see here.
Inspection – metals:
Regular inspections are critical to ensure the safety of equipment. Follow these guidelines for all components.
Before First Use
- Photograph the apparatus to document its original condition.
- Inspect the entire length for imperfections or damage.
Before Each Use
- Maintain a usage and inspection log, including any incidents.
- Check for cracks, deformation, wear, corrosion, or misalignment.
- Confirm all components are correctly positioned.
⚠️Multi-point Shackle Hoop
- Use an Allen key to ensure shackle pins are tightened and flush.
- Do not use without thread lock.
Full Inspection (Every 6 Months)
A competent person must perform a thorough inspection every six months. Record:
- Date, inspector’s name, and photographic documentation.
- Compare findings to original condition
Key Checks
- Material Loss:
o 5% loss (Steel) → Increase inspection frequency.
o 5–10% loss (Steel) → Retire or replace affected parts.
o 5–10% loss (Aluminium) → Retire or replace affected parts.
o Use a sacrificial layer between metal components to reduce material loss.
- Check for cracks, distortion, corrosion, burrs, or heat discoloration (>100°C).
- Inspect attachment points, welds, bolts, and joins for movement or deformation.
- Use photos and measurements to detect permanent deformation (sign of overloading).
⚠️Multi-point Shackle Hoop
- Remove shackles to check for wear on the bar or pin.
- Clean threads and reapply blue thread lock before reassembly.
- Do not use without thread lock.
Cleaning
Powder-Coated Hoops:
- Clean with a soft cloth, mild detergent, and warm water.
- Dry thoroughly before use.
- Avoid glass cleaners, abrasives, or harsh chemicals.
- Use a slightly damp cloth to wipe down taped hoops and dry completely. Moisture can loosen tape.
Removing tape adhesive from a powder-coated aerial hoop:
- Use warm water and soap for light residue.
- Apply isopropyl alcohol or adhesive remover (e.g., Goo Gone) if needed—test first.
- For stubborn residue, use a soft scouring pad with warm soapy water.
- Contact the manufacturer before using other chemicals or abrasives.
